+86-574-83036520
Michael.Dong@innovaw.com
_1790142903_WNo_1000d563.webp)
Are you looking for reliable Sand Casting manufacturers in Italy for automotive components, industrial machinery, mechanical engineering, or other custom metal parts? Do you need a foundry that can handle complex geometries, large castings, low-volume production, pattern making, core making, machining, and quality inspection without creating unnecessary delays and coordination problems?
If the answer is yes, choosing the right Sand Casting Manufacturer in Italy requires more than comparing quotations. You need to understand each foundry's actual sand casting capabilities, production equipment, tooling and pattern services, material expertise, quality controls, and ability to handle your specific production volume. Below, we present five Sand Casting manufacturers and suppliers relevant to the Italian market, helping you compare their strengths, typical sand casting applications, production capabilities, and services so you can identify a suitable partner for automotive, industrial machinery, mechanical engineering, marine, energy, and other OEM projects.
| Manufacturer | Main Sand Casting | Materials | Key Industries |
|---|---|---|---|
| Innovaw | Large Aluminum Sand Castings, Enclosures, Housings, Marine Components | Aluminum Alloys | Industrial Equipment, Power, Marine, Instruments |
| Fonderia Roldo | Large Castings, Industrial Machinery Components, Marine Castings | Aluminum, Brass, Bronze, Cast Iron | Industrial Machinery, Shipbuilding, Agriculture |
| Fonderia Morini | Aluminum Sand Castings, Aerospace Components, Industrial Components | Aluminum and Aluminum Alloys | Industrial Mechanics, Transportation, Defense, Pumping Systems |
| Cestaro Fonderie | HV Components, Heat Exchanger Bodies, Transmission Housings, Compressor Components | Primary Aluminum and Aluminum Alloys | Power Transmission, Heat Exchange, Industrial Equipment |
| Fonderia Persicetana | Thin-Wall Castings, Cast-in Pipe Components, Complex Castings, Large Castings | Aluminum Alloys | Industrial Equipment, Complex Machinery, OEM Components |
Established: 1998
Headquarters: 904-905, China-base Building, No. 666, Tiantong South Road, Ningbo 315100, China
Main Sand Casting Products: Larger Instrument Enclosures; Power Equipment Housings; LED Work Light Housings; Marine Housings, Bases and Mounts
Company Overview: Innovaw is a China-based aluminum casting and machining manufacturer that provides Aluminum Sand Casting for international OEM customers, making it an alternative sourcing option for Italian companies that need large, thick-wall, complex, or lower-volume aluminum castings. Its Sand Casting capability is supported by an engineering workflow covering drawing and 3D-model review, DFM analysis, mold and sand-mold development, casting process planning, sample approval, CNC precision machining, surface finishing, inspection, export packaging, and delivery. The company reports more than 20 years of manufacturing experience, more than 580 employees, 25 product development engineers, 16 quality engineers, 15 A-level testing devices, and ERP/MES-supported production management; its official website also identifies Sand Casting applications including larger instrument enclosures, larger power equipment housings, larger LED work-light housings, and large or thick-wall marine components. For Italian buyers, this combination can address common sourcing challenges such as finding a supplier willing to handle customized low-volume aluminum castings, coordinating casting and machining between different suppliers, or developing large castings without committing to high-volume production. Innovaw can work from 3D models or 2D drawings and provides material certification, dimensional reports, PPAP-oriented development, and international delivery support, making it particularly relevant to Italian OEMs seeking a China-based custom Sand Casting Manufacturer with integrated engineering and post-casting services.
Company Advantages: Innovaw gives Italian buyers access to a China-based OEM supply route for large and lower-volume aluminum Sand Castings while combining engineering, casting, machining, inspection, and export support in one coordinated workflow. Its Sand Casting capability is particularly relevant when part size, customized geometry, production flexibility, and the need for finished machined castings make a conventional high-volume tooling approach less suitable.
Suitable Customers: Italian OEMs, industrial equipment manufacturers, power equipment companies, marine equipment manufacturers, instrument manufacturers, engineering companies, and buyers looking for large aluminum Sand Castings with machining and international delivery support.
Established: 1961
Headquarters: Via Anton Gregorcic, 48, 34170 Gorizia (GO), Italy
Main Sand Casting Products: Industrial Machinery Brackets; Industrial Pulleys; Turbine Components; Hubs and Belt Wheels
Company Overview: Fonderia Roldo is one of the clearest examples of an Italian foundry built around Sand Casting: the company was founded in 1961 specifically as a sand-casting works, and its official website describes Sand Casting as its principal production method. Roldo is particularly suited to large castings and projects where only a relatively small number of parts are required, making its process attractive for Italian machinery manufacturers that do not need the large production quantities associated with permanent-mold processes. The foundry has progressively automated stages of its sand preparation and casting workflow, while maintaining flexibility for customer-specific production; it works from customer-supplied patterns and can also coordinate pattern production through trusted partners when customers provide drawings instead. Its in-house finishing department removes runners, risers and flash and can provide sandblasting, grinding and shotblasting, while machining can be coordinated through established local engineering partners. Roldo's documented industrial applications include brackets, pulleys, cowlings, turbines, hubs and belt wheels, while its wider contract-supply experience covers shipbuilding, industrial machinery and agricultural machinery. This makes Roldo particularly relevant to Italian buyers looking for a traditional but flexible Sand Casting Foundry capable of handling unusual shapes, large components, short runs, quick modifications, and contract manufacturing.
Company Advantages: Roldo's strongest advantage is the combination of long-standing Sand Casting expertise, large-part capability, small-batch flexibility, and the ability to adapt patterns and production arrangements to individual customer requirements. Its in-house finishing and local machining network can also simplify the transition from raw sand casting to a more finished component for Italian industrial customers.
Suitable Customers: Industrial machinery manufacturers, agricultural equipment companies, shipbuilding suppliers, engineering companies, OEM buyers requiring large castings, and customers ordering small or medium quantities of customized metal castings.
Established: 1959
Headquarters: Via Madonna di Genova, 41, 48033 Cotignola (RA), Italy
Main Sand Casting Products: Military Aircraft Aluminum Components; Aerostructural Aluminum Parts; Aluminum Tubing Components; Industrial Air Compressor Components
Company Overview: Fonderia Morini is an Italian foundry specialized in aluminum and aluminum-alloy Sand Casting, with a production structure designed to cover development, pattern making, molding, casting, testing, heat treatment, finishing, and downstream machining. Its Sand Casting department operates two high-productivity automatic green-sand systems: one uses 800 × 800 mm molding boxes and produces up to 60 molding boxes per hour, while the second uses 600 × 400 mm boxes and reaches up to 80–90 molding boxes per hour; the company also maintains manual equipment for special large aluminum castings. Morini's internal pattern department creates wood, resin, and aluminum patterns and uses CAD/CAM equipment, while its casting-simulation system evaluates mold filling, cooling, solidification, and potential defect areas before production. Its laboratory provides alloy chemical analysis, metallographic analysis, dimensional and three-dimensional inspection, and mechanical testing, and the company also offers heat treatment and access to machining from traditional to 5-axis centers. For Italian customers, this integrated structure is particularly useful for projects where aluminum Sand Casting requires careful control of tooling, cores, dimensional accuracy, mechanical properties, and production repeatability. Morini's documented applications extend from industrial mechanics and pumping systems to transportation and defense, including military aircraft components, aerostructural parts, aluminum tubing, pumps, compressors, and other specialized industrial components.
Company Advantages: Morini combines high-productivity green-sand production with internal pattern engineering, casting simulation, laboratory testing, heat treatment, and finishing, giving Italian buyers a broad technical support chain from model development to finished casting. Its ability to combine automated production with special manual molding also makes it suitable for projects ranging from repeat production to more demanding large or customized aluminum castings.
Suitable Customers: Automotive and transportation suppliers, industrial machinery manufacturers, automation companies, aerospace and defense suppliers, pumping-system manufacturers, marine equipment companies, and OEM buyers requiring engineered aluminum Sand Castings.
Established: 1963
Headquarters: Via dell'Artigianato 34, 36050 Bressanvido (VI), Italy
Main Sand Casting Products: High-Voltage Transmission Components; Condensing Heat Exchanger Bodies; Gearbox and Transmission Housings; Compressor Cylinders and Components
Company Overview: Cestaro Fonderie is a specialized Italian aluminum Sand Casting manufacturer with more than six decades of experience and a highly focused production model based on primary aluminum and internally controlled casting processes. Its official production information reports a melting capacity of 10,000 tonnes per year and two automatic molding lines, with box sizes of 620 × 790 mm and 1,100 × 1,200 mm, while its internal Cold Box core shop gives the company control over core quality and production timing for complex aluminum castings. Cestaro's workflow is structured from technical design and casting feasibility through simulation, tooling, internal core production, molding, casting, finishing, and final testing, allowing Italian OEM customers to coordinate the critical stages of an aluminum Sand Casting project through one manufacturer. The company has developed documented Sand Casting applications for high-voltage transmission equipment, condensing heat exchanger bodies, gearbox and transmission housings, and compressor cylinders and components, giving it a particularly strong position in power transmission, thermal management, mechanical transmission, and air-compression equipment. Its quality system includes dimensional measurement, radioscopic X-ray inspection, structural checks, and tightness controls, which is especially relevant for Italian industrial buyers dealing with functional castings where dimensional consistency, internal integrity, and leak-tightness can be more important than appearance alone.
Company Advantages: Cestaro combines large-scale aluminum Sand Casting production with primary-aluminum control, internal Cold Box core manufacturing, automated molding, and in-house testing. Its focused experience in high-voltage, heat-exchange, transmission, and compressor components makes it particularly relevant to Italian industrial OEMs requiring repeatable technical castings rather than general-purpose foundry work.
Suitable Customers: Power transmission companies, heat-exchanger manufacturers, gearbox and transmission manufacturers, compressor manufacturers, industrial equipment OEMs, engineering companies, and customers requiring controlled aluminum Sand Casting production with internal inspection and quality documentation.
Established: 1965
Headquarters: Via Nicolò Copernico 5, San Giovanni in Persiceto (BO), Italy
Main Sand Casting Products: Thin-Wall Aluminum Castings; Castings with Embedded Pipes and Bushings; Complex-Geometry Aluminum Castings; Large-Dimension Aluminum Castings
Company Overview: Fonderia Persicetana is an Italian aluminum foundry with more than 50 years of experience in green-sand and sand-resin casting, positioning itself specifically around technologically complex castings rather than commodity-shaped components. The company operates five melting furnaces with a capacity of 600 kg each, allowing different aluminum alloys to be processed in parallel, while remote furnace control and material checks help maintain control over melting temperature and metal quality. Its internal core shop, green-sand process, sand-resin molding, casting, finishing, laboratory, and shipping operations provide a continuous workflow from technical development to delivered components. Persicetana's strongest technical characteristics are thin walls, cast-in pipes, complex geometries, large dimensions, and high mechanical properties, and its own description identifies small and medium-sized series of technologically complex castings as a key area of expertise. The company also reports approximately 400 tonnes of molten aluminum per year, 15 different alloys, around 150 customers worldwide, and a non-conformity rate below 1%. For Italian machinery and OEM buyers, this positioning is valuable when a component contains internal passages, embedded pipes or bushings, difficult core structures, unusual geometries, or dimensional requirements that make a simple sand-mold configuration insufficient. Persicetana can therefore provide co-design and technical development, core making, green-sand and sand-resin casting, finishing, laboratory controls, packaging, and shipping within one production organization.
Company Advantages: Persicetana is particularly differentiated by its focus on complex sand-resin components, internal core work, thin-wall structures, cast-in features, and large geometries rather than simply competing on standard aluminum castings. Its combination of multiple furnaces, 15 alloy options, internal core production, technical development, laboratory control, and small-to-medium series production is well suited to Italian OEM projects requiring customized and technically demanding castings.
Suitable Customers: Industrial machinery manufacturers, mechanical engineering companies, OEM component buyers, equipment manufacturers, prototype developers, and customers requiring complex aluminum Sand Castings in small or medium production series.
Yes. One of the main advantages of Sand Casting is its flexibility for lower-volume production because the mold is expendable and does not require the same permanent tooling investment as some alternative processes. Fonderia Roldo explicitly highlights the commercial advantage of producing a lower number of pours, while Morini also provides sand-mold rapid prototyping for aluminum components.
The answer depends on geometry, dimensions, cores, required mechanical properties, production quantity, and dimensional requirements. Persicetana specifically works with both green sand and sand-resin processes and emphasizes complex geometries, thin walls, cast-in pipes, large dimensions, and high mechanical properties, so an engineering review of the drawing is more reliable than selecting the sand system based only on the alloy.
Discuss the gating and feeding design, core structure, alloy condition, mold preparation, pouring parameters, and simulation requirements before production. Fonderia Morini uses casting simulation to evaluate mold filling, cooling, and solidification and to identify critical areas before mechanical processing, while Cestaro documents radioscopic inspection and structural controls for its aluminum Sand Castings.
Yes, but the service differs between manufacturers. Roldo can produce castings from customer-supplied patterns and can work with trusted partners when only drawings are supplied, while Morini has an internal pattern department capable of designing and manufacturing wood, resin, and aluminum patterns. Before ordering, confirm whether pattern design, pattern production, pattern modification, and pattern maintenance are included in the quotation.
Yes. Italian foundries in this list have documented industrial applications related to pumping, compression, heat exchange, and other equipment. Morini lists pumps and compressors among its pumping-system products, while Cestaro specifically documents condensing heat exchanger bodies and compressor components. For these applications, ask about pressure testing, leak testing, internal inspection, machining tolerances, and material certification before placing the production order.
Need a reliable Sand Casting Manufacturer in Italy for a large aluminum casting, complex industrial component, automotive part, transmission housing, heat-exchange component, or low-volume OEM project?
Before choosing a Sand Casting Supplier Italy, compare the actual production method, pattern and core capabilities, material control, inspection requirements, annual capacity, machining scope, tooling cost, lead time, and total delivered cost. If you are also considering an international Custom Sand Casting Manufacturer for your Italian project, you can review Innovaw's capabilities and send your drawings, material requirements, quantity, tolerances, and finishing requirements directly to its engineering team. Contact Innovaw today to discuss your Sand Casting project and request a customized manufacturing solution.
